Comprehensive Turnkey Service for Furan Resin Sand Casting Solutions

Customization: Available
Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting

Product Description

📋 Basic Info.
Model NO.
SZJ-Furan resin sand casting production line
Sand Core Type
Clay Sand Core
Application
Machinery Parts
Machining
Machining Center
Material
Steel
Surface Treatment
Spray-Paint
Surface Roughness
Ra0.05
Standard
AISI
Certification
CE, ISO 9001:2000
Customization
Customized According to Demand
Service
Turnkey Service
After-Sales Service
Engineer on-Site Guidance Installation and Commiss
Transport Package
Ocean Freight
Origin
Qingdao China
HS Code
84743900
Production Capacity
50pieces/Year
📸 Detailed Photos
Detailed View 1
Detailed View 2
⚙️ Product Description

Introducing the Furan Resin Sand (Self-hardening Sand) Recovery System, tailored meticulously to accommodate varying quantities of reclaimed old sand. This innovative system ensures maximal efficiency in sand recovery, providing a bespoke design to meet your specific needs and optimize sand reuse.

Why choose Resin Sand Recovery?
Resin sand, a core sand bonded by resin, plays a pivotal role in the regeneration of old sand. This process is designed to strip the binder film from sand particles, enhancing surface quality and particle size. It serves as a cost-effective alternative to new sand, reducing consumption, minimizing disposal expenses, and improving casting quality.
Process View

Our state-of-the-art resin sand production line, boasting an impressive annual output ranging from 3000 to 10000 tons of castings, is a hallmark of innovation and efficiency. Equipped with cutting-edge PLC control, the system ensures comprehensive management and protection of electrical components. The integration of a simulation screen guarantees stable and reliable operation, paving the way for seamless, automated production.

🔄 Process Flow

Post-pouring, sand boxes and castings are elevated to an inertia vibration shakeout machine. Manual sorting segregates larger jacket pieces and risers, while sand and smaller masses descend to a magnetic separation belt conveyor. Following magnetic separation, materials proceed to a multifunctional vibrating crushing and regenerating machine. Screened sand is then transported via a bucket elevator to a centrifugal rotor secondary regenerator for robust stripping.

Equipment Operation
Production Line View

Rejuvenated sand is directed through a flow curtain air separator to eradicate fine powder and dust using cyclone and pulse type collectors. The sand is then stored and ready for the double-arm continuous resin sand mixer. Within the mixer, curing agents and resins are precisely added. The final blend reaches the front discharge port for seamless transition into prepared sand boxes for modeling and core making.

📜 Certifications
Certification 1
Certification 2
🏭 Factory Panorama
Factory Overview

With a rich legacy of 14 years, the facility specializes in designing and manufacturing cutting-edge sand casting machinery. The portfolio includes green sand casting production lines, furan resin sand casting lines, lost foam casting lines, and coated sand steel sand buried casting lines.

Facility View
Frequently Asked Questions
1. What is the production capacity of this Furan resin sand line?
The production line is designed for high efficiency with an annual output capacity ranging from 3,000 to 10,000 tons of castings.
2. How does the sand recovery system benefit environmental protection?
By recycling old sand and stripping the binder film, the system significantly reduces new sand consumption and mitigates environmental pollution caused by waste sand disposal.
3. What kind of control system is used for the machinery?
The entire system is managed by cutting-edge PLC control with an integrated simulation screen for stable, reliable, and automated operations.
4. Can this line be used for other types of sand casting?
Yes, the production line also accommodates sodium silicate sand casting, as it shares a similar processing methodology.
5. What is the role of the centrifugal rotor secondary regenerator?
It provides robust regeneration and complete stripping of resin film and dust from the sand particles, ensuring high-quality reclaimed sand for reuse.
6. Is on-site installation support available?
Yes, turnkey services include engineer on-site guidance for installation, commissioning, and technical training.

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